Relative Hazards of Gaseous and Particulate Pollutants During Paint Spraying

This report investigates the effect of ventilation, spraying conditions and paint formulation on pollution levels in paint spray booths.

Five solvent-borne paints were evaluated by air-assisted or airless spraying methods in a small dry backed spray booth capable of varying air flow rates. The atmosphere in the booth was analysed for solvent vapour and paint overspray.

It was found that an air flow rate of 0.8 ms-1 or above is desirable and one of 0.3ms-1 should be considered the minimum acceptable rate. Conventional spraying at poor ventilation rates resulted in significant amounts of paint overspray and exceeded the Occupational Exposure Standard (OES) for dust and in some cases the OES for lead in air. However, with airless spraying this was not the case.

The hazards of solvent vapour may be reduced by incorporating higher boiling solvents with high OESs into the formulation. Replacing some non-polar solvents with polar ones may also be beneficial.

Measurements carried out in a commercial spray booth showed that the ventilation rate was high enough to prevent the build up of hazardous levels of gaseous pollutants.

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Health and Safety Executive

Code: E9R2
Status: Completed
Duration: 6 months
Reports: All PRA Members